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Job Description




  • To prepare the Master Production Plan to ensure maximum efficiency of the line productivity by:
    • Analyzing the customer requirement and orders/ stocks requirements proposed by business development
    • Analyzing the loading capacity, machine availability, equipment efficiency and productivity in consultation with the Production Head
    • Assessing the material availability with the Purchase team
  • To plan and schedule the workflow for each department and operation according to established manufacturing sequences and lead times
  • To execute the target of work as per plan -Material planning for Production at the machine as per plan in advance
  • To plan for shift or late hour working


Production Control & Monitoring:


  • To monitor Plan V/s Actual on daily basis & coordinating with Production & Purchase for execution of the production plan
  • To work with Engineering, Production and Procurement to ensure uniform loading of production capacities to meet the dispatch/ manufacturing plan
  • To monitor any production loss and make the required changes in the production schedule and materials schedule accordingly, in consultation with the Plant Head, Production Head and Purchase Head
  • To ensure speedy information dissemination to all parties concerned on schedule amendment, production status, etc for planning and corrective action
  • To carry out time study and plant layout study for productivity optimization
  • To liaison with  the Engineering Platforms and Product line managers to develop ramp-up plans for new product launches
  • To facilitate implementation of KANBAN, PULL system, ISO 14001, TS16949, OHSAS and TPM in the Plant


Inventory Management:


  • To plan, control and monitor the raw material and finished goods stock level so as to optimize inventory value, accuracy and delivery
  • To liaison with the Purchase team and the SCM team for effective inventory planning by providing forecasts for demands
  • To alert the Purchase team of significant production volume fluctuations so special actions can be taken.
  • To schedule & coordinate the delivery & movement of critical material, including material transfers & conditional material releases in consultation with the Stores Head and the SCM team
  • To conduct regular stock check with the Stores Head so as to ensure physical and SAP stock is accurate
  • To regularly verify BOM to ensure zero variance


MIS and Reporting:


  • To maintain MIS of PPC like WIP, daily production, stock levels, Dispatch Plan etc
  • To ensure timely and accurate reporting of actual production versus production schedules on:
    • Production shortfall / delay report
    • Production overrun / brought ahead of schedule report
    • Production on target report
    • Production slot in report, etc
  • To prepare weekly and monthly production reports
  • To prepare ay other MIS or reports as required


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Sunil Kapoor
+91 8822 775 533