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SalaryJob Description
Title
Process Engineer (Plastic Injection Molding)
Function
Process Planning for Injection molding activity
Department
Manufacturing Engineering
Location
Dharwad
Grade/Designation
Asst. Manager
Job Goal
- Process planning and PPAP of plastic injection molded components and associated processes such as welding.
- Feasibility study for changes in product/mold modification. Ensuring smooth running of molds, molding operation and other manufacturing operations related to molded components.
- Make each process capable.
- Validate & qualify each process
- Increase production efficiency and Quality through improvements on line.
Responsibilities/
Key Activities:
- Feasibility study for new components/assemblies as well as modification of existing components/assemblies requiring plastic injection process.
- Set the process for injection molded parts.
- Solving quality problems using root cause analysis during day to day activity.
- Process validation, process audits and process capability studies.
- Drive process improvements (Quality and productivity) for meeting world class quality and productivity.
- Maintain quality system and documentation.
- To solve quality related issue in QCM and BPR and action plan for the same.
- Knowledge of JIG and FIXTURE design, Manufacturing and validation of is desirable.
- Root cause identification and problem solving using problem solving tools such as 8D, DOE, SPC etc.
- Benchmarking of manufacturing processes worldwide and implement necessary changes.
- Expected to be quick learner of new areas as per business requirement.
Routine Activities:
- Quality control issues discussion in QCM
- Action plan for quality issues
- Correction on sudden failure
- SOP, SPEC Sheet updating
- p- tag resolution – Problem solving
Parameters to measure if the employee is a performer or non performer
100%
Examples of KPIs
- Productivity Improvement
- CQC action implementation
- Process Validation and capability improvement
- Minimize PPM level
- First time right new part development to meet customer due date - NPD
SCOPE:
- Implements activities that generally impact limited, lower risk components / processes of work of own unit / team.( how does the person’s work impact overall work flow)
- Low
- Medium
- High
DIRECTION
- Does it he/she do it independently: He has to work completely independently.
- Give direction : review work of other process engineers one to one as well as in a group
KNOWLEDGE
LEADERSHIP ROLE : ROLE IN STRATEGY / PLANNING/ PROBLEM SOLVING
- In depth knowledge of various plastic material and their processing related to injection molding and other operations (finishing/printing/welding etc).
- In depth knowledge of various technologies used in Injection molding.
- In depth knowledge of Setting optimum molding Process through process design.
- In depth knowledge of plastic material and knowledge of material selection.
- Working knowledge of Mold design, mold construction, material selection for mold.
- Process validation and process audits and process capability studies, understanding of Cp, CpK, ppK.
- Should be capable of driving Process improvement (Quality and productivity) for meeting world class quality and productivity.
- PPAP documents - should able to create all documents required for PPAP completion.
- To solve quality related issue in QCM and BPR and action plan for the same
- Should be fully conversant with problem solving tools such as 8D, DOE etc. Knowledge and experience of SPC.
- familiar with IATF quality system and documentation. In depth understanding of key documents (process documents i.e. PFD,FMEA,CP).
- Understand layouts, types of production flow, takt time, ct Time & motion study, information flow, line balancing, Understand value stream mapping
- Knowledge of Poka yoke and automation. Knowledge of sensors, HMI PLC etc.will be added advantage.
- Expected to be quick learner of new areas as per business requirement
ASSIGNMENT OF WORK
- Receives task instructions
- Receives work
- Give instruction
- Create instructions
( can be multiple or single)
OVERSIGHT RECEIVED:
- Work is subjected to review. No close scrutiny should be required.
- Operates within the context of well defined procedures
FUNCTIONAL COMPETENCIES/ SKILLS
- Planning
- Communication skill
- Analytical skill
- Problem solving skill
- Leadership qualities and self starter
- Team Work
EXPERIENCE
- 07 to 10
AGE
- 30to 35
Qualification
- BE (BE Mechanical with plastic Moulding experience in automotive or engineering industry)
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