Responsibilities:

· Process Planning for Assemblies requiring welded Fabrication and assembly. (Experience in various types of welding manufacturing processes)

· Design and manufacturing of jig and fixtures through outside vendors.

· Process validation and qualification

· Improvement activities for process

· Process Audit

· PPAP documents

· Machine / Equipment selection for fabrication process and assembly processes. Knowledge of Fool proofing and automation.

· Process capability study and improvement

· Layout design

· VSM of existing production lines

· Completion of task related to new products on time

· Benchmarking of manufacturing processes worldwide for current and new processes.

· Tooling management

· Review and update master list of process documents i.e. PFD,FMEA,CP in order to ensure correct revision of document, date of document change

· Review and update work instructions/SOP to ensure incorporations instructions related to human safety and product safety

· Auditing lines to ensure availability of latest WI,SOP at all manufacturing processes

Routine Activities:

· Quality control issues discussion in QCM

· Action plan for quality issues

· Correction on sudden failure

· Updating SOP, Specification Sheet.

· p- tag (process deviation) resolution

Knowledge:

· Arc Welding processes “must”

· Drawing visualization and drawing reading

· APQP,PPAP,FMEA,SPC, MSA , 6Sigma,Kaizen, inspection of product.

· JIG and fixture design

· Process design, feasibility study of product manufacturing, machine and accessory selection.

· Manufacturing processes of sheet metal components and welding processes

· Tools & Fixture designing , Auto Cad.

· Understand layouts. flow, types, takt time, ct Time & motion study, information flow, line balancing, Understand value stream mapping