Plant Incharge – Plant Operations
Location: Plant – Bhavehar, Khanivali, Palghar – 421312, Maharashtra.
Experience: Minimum 8 to 10+ in manufacturing operations in steel / stainless steel bars, wires or metal processing, including plant leadership
CTC: 10 to 16 LPA - 15–30% hike on current CTC (based on experience, current compensation, and fit)
Industry: Steel / Stainless Steel Bars & Wires Manufacturing
Work week: 6 days
Notice period: Up to 30 days preferred
How to apply:
- Fill out this form: https://lnkd.in/gQp6yFsb
- Email your updated resume to [email protected]
About the Company
Headquartered in Mumbai, manufactures stainless steel bright bars and wires: round, square, hex, cold drawn flats, strain hardened bars, PSQ bars, threaded bars and special profiles. Its plants run cold drawing (coil-to-bar and bar-to-bar), peeling and grinding, heat treatment, pickling and centreless grinding. Quality is backed by in-house testing, including spectrometer, mechanical testing, IGC testing and non-destructive testing, and by ISO 9001, PED, REACH, RoHS and BIS compliance. The factory runs partly on solar power.
Role Overview
You will run the Bhavehar plant end to end: production, quality, maintenance, safety, people and dispatch. The aim is to meet customer orders on time, at specification and at the lowest sustainable cost. You will report to senior management.
Key Responsibilities
- Plan and run daily production across cold drawing, peeling and grinding, heat treatment, pickling, straightening, cutting, centreless grinding, packing and dispatch.
- Meet production, delivery and yield targets; track output, downtime, rejection, rework and conversion cost, and act on gaps.
- Work with the Quality Incharge to maintain product quality and customer compliance at every stage.
- Plan and oversee preventive and breakdown maintenance of machines, furnaces, pickling tanks and utilities, so that equipment runs reliably.
- Manage raw material, work-in-progress and finished goods inventory with stores, purchase and logistics.
- Lead, develop and manage supervisors, operators and contract workforce; handle shift planning, discipline and attendance.
- Make sure statutory, safety and environmental compliance is in place, including factory licences, pollution control and pickling effluent handling.
- Build a strong safety culture with clear protocols, audits and training, and aim for zero accidents.
- Coordinate with the head office in Mumbai, the sales team and the other manufacturing unit on order planning, priorities and capacity.
- Drive process improvement, automation and cost reduction projects, and support the plant's sustainability efforts, including solar power and water harvesting.
- Present regular plant performance reports to senior management.
Candidate Profile
- Diploma / B.E. / B.Tech. in Mechanical, Metallurgical, Production or a related discipline; an MBA or PG in operations management is an added advantage.
- 8–10 years of experience in steel, stainless steel, wire drawing, bright bar, forging or similar metal manufacturing, with at least a few years running a plant or a large production function.
- Good knowledge of cold drawing, heat treatment, pickling and grinding processes.
- Experience managing a large workforce, statutory compliance and plant safety.
- Willing to be based at the plant in Palghar.
- Family accommodation is provided.
Skills and Competencies
- Production planning and control, plant operations, maintenance management, cost control, inventory management, EHS and statutory compliance, ISO 9001 systems, lean and continuous improvement.
- Leadership and team building, decision making, conflict management, cross-functional collaboration, analytical ability, ownership and accountability.
