Manufacturing & Production
27 Oct
GM-Operations(Foundry & Machining)-Routed AUTO MNC
We are looking for an experienced Head – Operations (GM / Senior GM) to oversee the complete operations of the Rings and Castings divisions of a leading automotive components manufacturing organisation. The role involves driving operational efficiency, production, quality, safety, maintenance, engineering, cost optimisation and profitability while ensuring timely delivery and effective resource utilisation across both plants.
The ideal candidate should have a BE/B.Tech in Metallurgy, with approximately 20–25 years of experience in manufacturing operations, particularly in cast iron foundry operations with High Pressure Moulding Line (HPML) experience. An MBA in Operations would be an added advantage. The candidate should have at least 5–7 years of senior management experience, strong financial and operational acumen, and a proven ability to lead cross-functional teams, improve manufacturing performance and develop future leaders.
Key Responsibilities
Oversee the end-to-end operations of the Rings and Castings divisions, ensuring achievement of production targets, quality standards and delivery commitments.
Develop and execute long-term operational strategies in coordination with the COO to improve business performance and profitability.
Drive manufacturing process optimisation across both divisions to enhance productivity, efficiency and plant performance.
Lead budgeting, operational planning and resource allocation to meet business objectives and production requirements.
Monitor operational performance against established targets through daily, weekly and monthly MIS reporting.
Identify cost-saving opportunities and implement initiatives to improve productivity, reduce operational expenses and strengthen profitability.
Drive continuous improvement initiatives focused on safety, quality, productivity, energy conservation, Kaizen and employee involvement.
Establish and maintain effective Quality Management Systems to ensure consistent product quality and process reliability.
Ensure compliance with applicable statutory requirements, company policies, procedures and Environmental, Health and Safety (EHS) standards.
Coordinate with sales and manufacturing teams to align production planning and resource utilisation with market requirements and business targets.
Lead cross-functional teams, establish clear performance expectations and drive accountability for operational results.
Review team performance, identify skill and competency gaps, and facilitate appropriate training and development initiatives.
Develop managerial talent through career development, succession planning and leadership capability building.
Support the identification and recruitment of managerial talent in coordination with the COO and HR.
Maintain effective stakeholder relationships and harmonious industrial relations across the manufacturing facilities.
Ideal Candidate Profile
BE/B.Tech in Metallurgy from a reputed institute; an MBA in Operations would be an added advantage.
Approximately 20–25 years of experience in manufacturing operations, specifically in cast iron foundry operations involving HPML.
Minimum 5–7 years of experience in a senior management role.
Strong exposure to foundry operations, casting processes and manufacturing environments, preferably within the automotive components industry.
Good understanding of operational management systems, strategic planning, production KPIs and quality control.
Experience in budgeting, forecasting, financial analysis and identifying opportunities to improve operational profitability.
Demonstrated capability in process improvement, change management, cost optimisation and manufacturing efficiency initiatives.
Knowledge of Quality Management Systems, EHS requirements, Kaizen, productivity improvement and energy-saving practices.
Strong customer relationship management, negotiation and stakeholder engagement skills.
Ability to lead cross-functional teams, motivate employees and establish a performance-oriented work culture.
Strong analytical, problem-solving, decision-making, communication and presentation skills.
Ability to develop talent, strengthen leadership pipelines and maintain effective industrial relations.
High ethical standards, strategic thinking and a strong focus on achieving business objectives.